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In a significant advancement for sustainable manufacturing and plastic recycling, STEER World, a global leader in materials transformation technologies, has introduced a pioneering method to reclaim crosslinked polyethylene (XLPE) waste鈥攁 material previously deemed non-recyclable. This breakthrough is made possible through STEER鈥檚 proprietary Omega Twin-Screw Extrusion Technology.

XLPE is widely used in high-performance applications such as cable insulation and piping systems due to its outstanding thermal and mechanical durability. These qualities are a result of its three-dimensional network of covalent bonds, which provide exceptional strength but also render the material nearly impossible to recycle using traditional methods. As a result, most XLPE waste ends up in landfills, raising long-term environmental concerns.

To combat this issue, STEER World has developed a solution utilizing its advanced Omega Twin-Screw Extruder, which incorporates the company鈥檚 patented Fractional Geometry Technology (FGT). This innovative process applies controlled mechanical shear and heat to selectively break down the crosslinked bonds within XLPE while preserving the polymer鈥檚 base structure. The resulting material, known as De-XLPE (Decrosslinked XLPE), can be reused in a variety of applications.

鈥淭his is not just an innovation in recycling鈥攊t鈥檚 a shift in how we look at thermoset waste,鈥� said Dr. Prakash Hadimani, global head of the Application Development Center at STEER World. 鈥淲ith the Omega series of machines, we鈥檝e made it possible to recover and reuse a material that was once considered unrecoverable. That鈥檚 a win for the industry and a big step forward for sustainability.鈥�

The Omega extruder鈥檚 modular design allows for precise control of key processing parameters, including temperature zones, screw speed and configuration. These capabilities ensure consistent and scalable decrosslinking, making the technology viable for industrial use. Once converted to De-XLPE, the material can either be processed into new products or blended with virgin polymers, offering manufacturers a sustainable alternative to traditional plastics.

This innovation supports the global push toward a circular economy by reducing dependence on virgin materials and diverting plastic waste from landfills. It also opens up new opportunities for companies seeking to meet sustainability goals without compromising on performance or material integrity.

鈥淲ith this process, we鈥檙e not just recycling鈥攚e鈥檙e redefining what鈥檚 recyclable,鈥� added Hadimani. 鈥淭he ability to reclaim and reintegrate thermoset materials like XLPE is a breakthrough the industry has been waiting for.鈥�

STEER World鈥檚 technology represents a milestone in the evolution of recycling practices and underscores the company鈥檚 commitment to environmental responsibility and technological innovation.